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ZSSR-T Pneumatic regulating ball valve
ZSSR-TS Pneumatic regulating ball valve
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PRODUCTS

Product name: ZSSR-TS series pneumatic O-type hard seat regulating ball valve product model: LP13—200
Product description:

Ⅰ Summary
ZSSR-TS series pneumatic O-type hard seat regulating ball valve consists of single action actuator, O-type ball valve, and valve’s positioner and so on. The cylinder of actuator is spring model, i.e. the valve would open or close automatically by the function of spring while there is no air supplying. The single action actuator is used for the control loop in some special production link. Therefore, it is not often used for the control loop in the general link. It is received the control signal (4-20mA) from DCS, QCS, PLC and regulating instrument, which compare to the feedback from positioner. The outputting air pressure signal from positioner would operate the piston inner the cylinder of actuator. Then, turn the valve trim of V-type valve until the signal being pro data. The changes from the valve trim will change the sectional area of valve’s flowing to up to the purpose for regulating.

Ⅱ Main parameters and performance

◆Nominal pressure:
    1.6Mpa;2.5Mpa;4.0Mpa
◆Working temperature: -20℃-150℃-300℃ 
◆Leakage:
   Hard seat: GB/T17213-2005 class Ⅳ
    Soft seat: GB/T17213-2005 classⅤ
◆Flow characteristic: Equal percentage Graph
◆Air-supply pressure :0.4 Mpa ~ 0.6 Mpa
◆ Intrinsic error: ≤ ±1.0% ~±2.0%
   Hysteresis plus dead band : ≤ 1.0% ~ 2.0%
   Dead band: ≤0.6% ~ 0.8%
(Note: The above date are determined by the positioner) 
◆ Input signal: 4~20mADC
◆Consumption of air: It mainly depends on the type of electric valve positioner selected. The air consumption of most positioner is 15L/min at home and abroad at present (air-supply pressure: 0.4Mpa), If select intellectual type, it will be less.
 
 
Ⅲ The compiling specification of series products’ model  

 
Item
1
2
3
4
 
5
6
7
8
9
10
11
12
13
14
15
Explain
Z
S
 
R
 
 
 
 
 
 
 
 
 
 
 
1
Z
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Final controlling element symbol
2
 
S
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Pneumatic piston actuator
3
Cylinder installing type
S
 
 
 
 
 
 
 
 
 
 
 
 
 
Upright installing
H
 
 
 
 
 
 
 
 
 
 
 
 
 
Horizontal installing
4
Plug structure
R
 
 
 
 
 
 
 
 
 
 
 
O-type
 
5
 
Nominal pressure
16
 
 
 
 
 
 
 
 
 
 
1.6Mpa
25
 
 
 
 
 
 
 
 
 
 
2.5Mpa
40
 
 
 
 
 
 
 
 
 
 
4.0Mpa
6
Control type
T
 
 
 
 
 
 
 
 
 
Regulating type
7
Cylinder action type
S
 
 
 
 
 
 
 
 
Single action cylinder
8
Action type
B
 
 
 
 
 
 
 
Air to close
K
 
 
 
 
 
 
 
Air to open
9
Valve’s state with failure action
 
O
 
 
 
 
 
 
Open fully
C
 
 
 
 
 
 
Close fully
 
10
 
Nominal diameter DN(mm)
15
至200
 
 
 
 
 
15、20、25、32、40、50、65、80、100、125、150、200
 
 
 
 
 
 
 
 
 
 
11
Seat type
Y
 
 
 
 
Hard seat
R
 
 
 
 
Soft seat
 
 
12
 
Valve body material
 
P
 
 
 
CF8
M
 
 
 
CF8M
L
 
 
 
CF3M
Input signal range
D2
 
 
4-20mADC
 
 
14
 
 
Position limit switch
A
 
Contacted switch
B
 
Induction switches(24VDC)
C
 
Induction switches(220VAC)
15
Name of manufacture
LP
Zhejiang Tongpu automatic control equipment CO., LTD.
(Wenzhou Lipu automatic control equipment CO., LTD.)
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 



 

Ⅳ Safety
ⅰ We make sure all the valves is very safe only if the material and pressure accord with the requirements in your order.
ⅱ According to the 4th part in the national standard(GB/T17213-2005/IEC60534-1999) of control valves industry area, it is the examination and testing on duty. We have test and examined the pressure and material following the testing report so that we are sure the safety of valves. The technical demands as followed,

1.Material testing
The physical test and chemical composition of the material for producing control valves accord with the standard of control valve or the concerned requirements in the order.

2.The static pressure testing in the liquid
All the compositions of control valve, even no actuator, which must be finished the static testing in the liquid according to the concerned pressure. i.e. it is tested by 1.5 times to the rating pressure.

Ⅴ Principle of operation
The O-type regulating ball valve is made up of pneumatic actuator, valve body, and valve’s positioner, air filter, connecting and fastening pieces and so on. It finishes the position controlling from full open to full close by the valve’s positioner. Then, the signal (e.g., 0-10Ma, 4-20Ma,20-100K) from the controlling instrument or manual tool operating will control the valve’s positioner, which output the signal of air pressure at once to impulse the actuator so that it finishes the position controlling from open to closed by the wheel box to drive the O-type valve trim. The changes of valve’s position make the area of flowing changed so that it is up to the purpose for controlling flowing.

Ⅵ Installing, usage and maintenance
◆The position of installing the ball valve would be in the place as standing by the building platform 、a walking block ect. in order to having the best watching、adjusting、Operating、maintenance and repairing. 
◆The pneumatic O-type ball valve may horizontal fix or vertical installing. 
◆When to install the valve body, the medium must be flow to in a direction from the arrows on the valve body. The control voltage is either 24VDC or 220VAC. 
◆You would be added to lube oil in the wheel box of the actuator and the joints for half year at least. 
◆The waste materials should be removed before installation of piping systems. Once installed, the position of the valve body must be opened completely to sweep by blowing the wind into a pipeline. 
◆There are two screws(M12 ~ M20)  on the upper end of the cylinder of the pneumatic actuator and the lower end of the box, which is used for adjusting the position from fully open to fully close.

Ⅶ Storage
Control valve had better be kept in the room among 5℃-40℃ temp. and ≤90% in the humidity. You’d better make sure there are no corrosive characteristics and other bad components in the air.

Ⅷ Packing and transportation

The packing material must accord with the concerned packing standard and demands. The packing must be intact and whole. It should have the own symbol against rain or dust and how to lay up. You should prevent the strong shaking in order to protecting the packing well in the journey of transportation.

X、ZSSR-TS pneumatic regulating ball valve (single acting)


1A Positioner meter   4   Box                     26 Axle              35A Up adjust pressure
35B Regulate nut      35C Regulate frame            35D Regulate meter      35E Filter over coat 
45 Piston rod            48 Poston rod gallow sheath     49 Seal ring         50 Cylider soleplate nut
51 Tight fix screw    52 Spring washer              53 Box lid screw             54 Box lid washer
55 Frame bolt        56 Frame bolt washer         57.Body with flange     57A.Body cap
58 Into air joint       59 Air pipe                            67.Body and cap seal cushion
Nominal
Size
Dn
Flow
Quotiety
(kv)
Dimension
Flange:gb/t9119-2000
A
L
H
X
Valve
N·W
(Kgs)
D
C
K
E
n-1
Flange
N·W
(kgs)
Series1
Serie2
20
38
140
510
450
100
16.50
105
16
75
27.5
26
4-14
0.85
25
72
145
510
465
100
17.60
115
16
85
34.5
33
4-14
0.96
32
110
165
510
505
100
23.60
140
18
100
43.5
39
4-18
1.59
40
170
170
570
520
100
25.50
150
18
110
49.5
46
4-18
1.82
50
270
214
570
550
125
31.70
165
20
125
61.5
59
4-18
2.43
65
406
232
570
575
125
35.40
185
20
145
77.5
78
4-18
2.97
80
510
202
590
580
160
42.80
200
20
160
90.5
91
8-18
3.23
100
940
232
590
605
160
47.20
220
22
180
116
110
8-18
4.52
125
1400
242
670
660
200
55.80
250
22
210
141.5
135
8-18
4.93
150
2200
297
670
710
200
71.75
285
24
240
170.5
161
8-22
6.53
200
3500
365
670
830
200
100.30
340
26
295
221.5
222
12-22
9.01

 

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